1. Document and data control
Document and data control is an essential part of achieving quality management systems compliance with ISO TS 16949. It involves establishing, controlling, and maintaining documents used to control processes and activities within the organization. It also requires that documented procedures are established for the creation, updating, distribution, use, retrieval, protection, and ultimate disposal of documents and data.
2. Control of Customer-Supplied Product
Organizations must have an effective system for controlling customer-supplied products in order to comply with ISO TS 16949. This includes setting up methods for the receipt, identification, storage, handling and dissemination of customer information to relevant personnel. Additionally, organizations must set up procedures for inspecting and testing incoming materials from suppliers and customers, as well as having effective ways to document nonconformities found during these inspections.
3. Product Design & Development Processes
Product design and development processes are a key component of any organization’s quality management system (QMS). In order to meet the requirements of ISO TS 16949, organizations must ensure that their product design and development processes are consistent, effective and meet customer requirements. This includes setting up appropriate procedures for the initiation, planning, realization, verification and validation of new products or services.
4. Purchasing Process Control
Organizations must have an effective system for controlling processes related to purchasing supplies from external suppliers in order to comply with ISO TS 16949. This involves having a well-defined process for selecting appropriate suppliers and monitoring supplier performance through appropriate evaluation methods. Additionally, organizations must also establish documented requirements for supplier quality management systems as part of their overall QMS.
5. Control Of Production & Service Provision
Organizations must have an effective system for controlling processes related to the production and provision of products and services in order to comply with ISO TS 16949. This involves setting up appropriate procedures for conducting inspections, testing and ensuring traceability of materials throughout the production process. Additionally, organizations must also establish documented requirements for personnel qualifications and training as part of their overall QMS.
6. Validation Of Processes For Production & Service Provision
Organizations must have an effective system for validating processes related to the production and provision of products and services in order to comply with ISO TS 16949. This involves validating manufacturing or service processes through the use of predetermined methods such as physical tests, simulations or mathematical models. Additionally, records should be kept on all validation activities and results, in order to establish the process capability of any given production or service operation.
7. Identification & Traceability
Organizations must have an effective system for identifying and tracing products throughout their life cycle in order to comply with ISO TS 16949. This involves providing a unique identification, labeling and recording system for each product produced or serviced within the organization. Additionally, all traceable items must be stored in a secure location where they can easily be accessed if necessary.
8. Control of nonconforming materials, products and services
Organizations must have an effective system for controlling nonconforming products, materials or services in order to comply with ISO TS 16949. This involves setting up appropriate procedures for handling, investigating and disposing of any nonconformities found during inspections or tests. Additionally, organizations must also set up corrective and preventive action plans in response to any issues that arise in order to prevent future reoccurrence.
9. Inspection & Testing
Organizations must have an effective system for inspecting and testing incoming materials from suppliers and customers, as well as having effective ways to document nonconformities found during these inspections in order to comply with ISO TS 16949. This includes setting up appropriate procedures for conducting internal audits of the quality management system, as well as supplier audits if necessary. Additionally, organizations must also establish documented criteria for inspection and testing activities based on customer requirements or regulatory standards.
10. Monitoring & Measurement Devices Calibration & Verification
Organizations must have an effective system for monitoring and measuring devices, as well as calibrating and verifying them in order to comply with ISO TS 16949. This involves having appropriate procedures for calibrating and testing any instruments or tools used for inspecting products or services. Additionally, organizations must also establish documented requirements for establishing the accuracy of these devices throughout their life cycle.
11. Statistical Techniques
Organizations must have an effective system for analyzing data and using statistical techniques in order to comply with ISO TS 16949. This involves having appropriate procedures for collecting data, calculating process capability indices, and conducting other types of analysis in order to ensure that products and services meet customer requirements or regulatory standards. Additionally, organizations should also set up documented criteria for interpreting the results of any statistical analysis conducted.
12. Preservation of Products
Organizations must have an effective system for preserving products in order to comply with ISO TS 16949. This involves having appropriate procedures for storing, packaging and transporting products throughout the manufacturing or service process. Additionally, organizations should also set up criteria for determining when products may be released from preservation activities.
13. Internal Audits
Organizations must have an effective system for conducting internal audits in order to comply with ISO TS 16949. This involves having procedures for planning, documenting and evaluating the results of any internal audit activities conducted. Additionally, organizations should also establish criteria for determining when external surveillance or certification bodies may be required.
14. Control of Quality Records
Organizations must have an effective system for controlling quality records in order to comply with ISO TS 16949. This involves having appropriate procedures for collecting, storing, archiving and disposing of any documents or records related to the quality management system. Additionally, organizations should also establish criteria for determining when these documents may be released from storage.
15. Process Improvement
Organizations must have an effective system for continuous improvement in order to comply with ISO TS 16949. This involves having procedures for analyzing process performance, identifying areas of improvement, and implementing corrective actions in response to any issues identified. Additionally, organizations should also set up criteria for measuring the effectiveness of any process improvements implemented.
16. Management Review
Organizations must have an effective system for conducting management reviews in order to comply with ISO TS 16949. This involves having appropriate procedures for evaluating the performance of the quality management system, identifying any opportunities or risks, and taking corrective action when necessary. Additionally, organizations should also set up criteria for determining when these reviews may be conducted.
17. Emergency Preparedness & Response
Organizations must have an effective system for emergency preparedness and response in order to comply with ISO TS 16949. This involves having appropriate procedures for responding to potential emergencies, assessing their impacts, and taking corrective action when necessary. Additionally, organizations should also establish criteria for determining how these processes may be monitored and reviewed.