1. Inspect all safety guards, shields and devices:
Safety guards and shields must be inspected to ensure that they are adequately covering the moving parts of the equipment to prevent accidental contact with these parts. If any of these guards or shields are damaged or missing, they should be replaced immediately to safeguard personnel from harm. Furthermore, it is critical to inspect all emergency stop buttons, safety interlock switches and other safety devices to ensure they are properly functioning.
2. Check for any loose bolts and nuts on the machine frame:
Routine inspection of the machine’s frame is important for identifying any loose bolts or nuts that may have become detached due to vibrations or wear and tear. Loose hardware can cause equipment failure or even injury if not addressed promptly, so it is essential to check these components regularly and retighten as necessary.
3. Inspect engine oil levels, coolant levels and hydraulic fluid levels:
The engine oil, coolant and hydraulic fluids must be checked regularly to make sure that they are at their proper levels; otherwise this can lead to engine damage or other malfunctions due to insufficient lubrication. It is important to top up or replace any fluids that are low or contaminated, and if necessary refer the machine for further maintenance.
4. Test starter batteries to ensure they are adequately charged:
The starting battery should be tested with a multimeter in order to check its charge level and make sure it is adequately supplying power to the starter motor. If the battery is not fully charged, it should be recharged or replaced as necessary.
5. Examine tracks and tires for wear, damage or excessive dirt build-up:
Tracks and tires must be inspected regularly for signs of wear, damage, cracks or excessive dirt build-up, as these can all contribute to decreased performance and even sudden breakdowns. If any of these are identified, repairs or replacement should be carried out immediately to avoid further problems.
6. Check all lights on the machine including headlights, running lights & turn signals:
It is important to check that all of the equipment’s lights are in working order, including its headlights, running lights and turn signals. This will help operators identify potential hazards when operating at night or in poor visibility conditions.
7. Confirm that horn is in working order:
The horn should be tested regularly to ensure it is producing a loud noise which can alert personnel and other vehicles nearby if necessary. If there are any issues with the horn, it should be repaired or replaced as soon as possible.
8. Test brakes for responsiveness and adjust if necessary:
Brakes must be tested regularly to make sure they are responding correctly and can bring the machine to a stop quickly when needed. If there is any sign of brake failure, adjustments or repairs should be carried out immediately to avoid potential accidents.
9. Inspect electrical wires for signs of melting or fraying due to overheating:
The wiring supplying power to the equipment’s electric motors and other components must be checked frequently for signs of melting or fraying due to excessive heat build-up caused by overloading, short circuits or poor insulation. Any damaged wiring should be repaired or replaced immediately.
10. Verify that there are no visible signs of leaks from hoses or seals:
It is important to check all hoses and seals regularly for any signs of leaks. If a leak is found, it should be investigated and fixed as soon as possible to prevent further damage or contamination.
11. Inspect control levers to make sure they work correctly:
The control levers used to operate the machine should be tested regularly to make sure they are functioning properly. If there is any sign of malfunction, the levers should be adjusted or replaced as necessary.
12. Verify proper functioning of lift arms, booms & buckets:
The lift arms, booms and buckets must be tested regularly to make sure they are operating correctly. Any issues with these components should be rectified quickly in order to prevent potential accidents or operational failures.
13. Check operation of tilt & roll functions:
The tilt and roll functions which are used to maneuver the machine should be tested regularly for smooth operation. Any issues should be rectified quickly in order to maintain optimal performance.
14. Inspect the air filter and change if necessary:
The air filter should be inspected and changed regularly to maintain the efficiency of the engine. A clogged or dirty filter can reduce engine performance and lead to costly repairs in the long run.
15. Test all safety devices and alarms to ensure they are functioning properly:
The safety devices and alarms fitted to the machine must be tested regularly to make sure they are functioning correctly. If any issues are identified, they should be rectified as soon as possible. This will help keep operators safe while operating the equipment.